QUOTE (Steve91T @ Apr 22 2015, 08:40 AM)

Other than race cars, nobody has made their car a front breather?
Alan, two more questions.
1: Is 70 sq inches a large enough opening for adequate cooling?
2: Any issues that you know of with cutting two 5x7 openings in the bumper beam?
My SWAG is 70" is not enough - measure the area of the entry into the OEM bottom breather plenum - that is somewhere about 5" - 7" x the full width of the radiator - I would consider that a minimum since you will likely have a lower pressure in your duct than exists in the OEM duct.
Here's my first iteration front breather on my LT1 car - there is a sealed duct from the opening to the radiator, and I removed the airdam to drive the car to events - which were 400 to 1200 miles one way. I had no overheating issues cruising on the freeway, but with my gearing my cruise RPM was in the 1500-1800rpm range, with no AC. There is a lip on the top of the opening to help pack air into the duct - in the pic it is on edge so not obvious.
At 185mph, there is a LOT of cooling available with the front breather and air dam, and the the opening creates drag, so in later events I taped off parts of the opening, and removed the upper lip, for the races - like this:
which worked well, till I got too greedy and taped off too much - probably 30% less than that last pic, for my last ORR race on NV318 - got my fasted top speed but coolant temp went to 250+ and the clutch started slipping so we only averaged a tick over 170.
The bumper beam does tie the fronts of the frame rails together - cut the beam up and you'll lose some rigidity up there, and a minor front corner impact will be more likely to pop the radiator and require frame pulling to repair.