QUOTE (marka @ Oct 5 2008, 09:38 PM)

What's the scoop on weight of this setup vs. a panhard? Anyone got numbers yet?
added weightWatts frame: 11 3/4 lb
link assemblies, total for pair: 3 5/8 lb
axle clamp assemblies, including rod end and mounting bolts, total for pair: 10 3/4
bellcrank assembly, including rod end and mounting bolts: 2 1/2 lb
removed weight"upper PHR" brace: 4 1/4 lb
LG/G2 aluminum PHR w/ aluminum rod ends, including bushings and driver side bolt: 2 3/4 lb
I used a medical balance beam scale with 1/4 lb graduations. My PHR probably is/was lighter than typical. The aluminum rod end bodies are definitely lighter, and I suspect the swedged tube uses thinner walls than the typical smaller diameter, straight tubes.
I did not weigh the mounting bolts that are reused.
BTW, both the stock driver side PHR brace bolts and the replacements supplied by Fays2 are too large to fit. Or at least, they were too large for my car - YMMV. I used M10x25 grade 12.9 "zinc plated" socket-head cap screws (machine screws) from McMaster. They show up as plated as you drill down through the part selection, but when you get to the final part and pull up the spec, they actually have a zinc-flake coating of some sort, which should reduce embrittlement concerns. I ordered both 25m and 35mm. While they were the same brand, the 25s were made in italy and the 35s were made in Tiawan. The threaded plate that the bolts go into probably won't withstand sufficient torque (the factory spec is only 35 lb-ft) to properly load grade 12.9 bolts, so the split washer is important for maintaining some tension. I used the black oxide finish, "high collar" (made for use with small head machine screws) M10 split washers from McMaster, directly under the bolt head . I also used some extra-thick, hardened 3/8" Lawson washers I had on hand, under the split washers, so the slotted holes in the Watts frame won't break the spilt washers.
A 3/8" drive, long 8mm hex drive bit (also from McMaster) will come in handy if you use a torque wrench

There's a seam in the chassis just inboard of those driver-side bolts. If you look closely or use your fingertips, there's a short tab that protrudes a little above the seam. I ground down that tab a little to avoid interference, but left the rest of the seam alone.
The swaybar shims provided by Fay are only 3/4" wide. That's about right for the stock rubber bushings, but for typical poly bushings, it's a little skimpy IMHO. I made my own from the 1.5" wide stock carried by Metal Supermarkets. They cut the pieces to length, so all I had to do was drill them.