QUOTE (Sam Strano @ Mar 23 2009, 02:56 PM)

I just took an educated guess on rear bar and slapped a 24mm on it. I think it's a touch too much, and will be going to an adjustable 22 for my own car shorly.
Which pivot hole did you use with that 24mm bar? Is it solid or hollow? Which pivot position(s) did you try?
If it is solid, and has stock-length arms, it should be just slightly (3~4%) softer than the Hotchkiss bar. On old tires with a weak diff, I'd expect hole 3 (1" from the top) to be pretty decent (maybe hole 4 if the tires and diff were really bad). Regardless, it might be interesting to see how low you have to drop the pivot with that bar before swapping it out.
I went to a test-n-tune yesterday with the prototype Hellwig 1" bar. I was at a slick site that never really gets the tires warm, though the sun was out all day and the grip was better than usual for that site (which isn't saying much).
I started at the softest setting, which is roughly 37% stiffer than the Hotchiss bar due to being solid and having slightly shorter arms (stiffness proportional to arm length squared). The Watts pivot was in hole 5 (1" from bottom). The car felt really good and stable with that combination. Getting power down was no problem at all, and on any other day I'd have been content to leave it like that. This could be a "set it and forget it" combo.
Solely because I was at a TnT with untested adjustments, I tried going to the medium setting on the bar, which is quite stiff. I also moved the Watts pivot to hole 6 (1/2" from bottom). The bar adjustment is coarser than the Watts adjustment. I expected that combination to be a little loose, and it was. It actually felt great in slaloms and high speed transitions. The tail felt just slightly twitchy under full throttle, but not enough that I had to lift, and it was easy to control. There was just a little wheelspin at the corner exits, but that was offset by being able to get on the power sooner without pushing out. It turned out to be faster, at least for that course. I don't know if I'll leave it that stiff or not yet, but it is a useful combination to have "in the toolbox", at least for a smooth course.
Philosophically, I have no intention of ever trying to dial it in with the bottom hole on a dry day; that's reserved for rain. As the roll center becomes better controlled (Watts+lowered), the car can tolerate a looser setup, up to a point. On the last run of the day, I had a very fast run going but went into the last turn kind of wild. I lost the tail coming out, but was able to hang on and fishtail my way through the finish for a clean run and my fastest of the day, and as far as I know, the fastest run for anything above 2300 pounds and all but three or so drivers. Not bad for my first event of the season. The point is not that it broke loose (I screwed up) but how easy it was to save.
"On paper" (Jon's roll rate spreadsheet), the setup I started with should have been looser than what I've normally run in the past, and the last setup should have been a LOT looser. In practice, it wasn't. Without the ever-changing balance of a "stockish" setup, you can get closer to the edge without falling over. That's why I only made a small roll center change to compensate for a big bar change, which was the main point of the experiment.
BTW, the 24mm bar (assuming it has stock length arms) should be just slightly softer than the middle hole on that 22mm adjustable bar (assuming it is the one you sell

).